Product Description
Cycloidal gearbox manual transmission go kart engine extruder excavator dc motor manure spreader double stage industrial manufacturers gaming steering
Application of Cycloidal gearbox
Cycloidal gearboxes are used in a wide variety of applications, including:
- Robotics: Cycloidal gearboxes are often used in robotics, where they are used to provide high torque and precision.
- Machine tools: Cycloidal gearboxes are also used in machine tools, where they are used to provide smooth and precise motion.
- Aerospace: Cycloidal gearboxes are also used in aerospace applications, where they are used to provide high reliability and durability.
- Medical: Cycloidal gearboxes are also used in medical applications, where they are used to provide high precision and low noise.
- Other: Cycloidal gearboxes are also used in a variety of other applications, such as food processing, textile machinery, and packaging.
Cycloidal gearboxes offer a number of advantages over other types of gearboxes, including:
- High efficiency: Cycloidal gearboxes are very efficient, which can save energy costs.
- Low noise: Cycloidal gearboxes are very quiet, making them ideal for noise-sensitive applications.
- Long life: Cycloidal gearboxes have a long life, which can save on maintenance costs.
- Compact size: Cycloidal gearboxes are relatively compact, which can save space.
If you are looking for a gearbox that is efficient, quiet, long-lasting, and compact, then a cycloidal gearbox is the best option.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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What are the Noise Levels Associated with Worm Gearboxes?
The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
- Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
- Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
- Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
- Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
- Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
Materials Used for Worm Gears
Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:
- Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
- Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
- Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
- Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
- Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
- Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.
The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2024-04-03
China Good quality Chinese Supplier Manual Aluminum Bodyhas Self Locking Function Worm Gearbox gearbox assembly
Product Description
Description
This is a right-angle rotating gear driver, using aluminum alloy precision die-casting shell, suitable for the cock of ball valve and butterfly valve, it is driven by worm gear and has self-locking function, and adopts tapered roller bearing to make The operation of the gearbox is more convenient and efficient. The stem nut can be made into a CHINAMFG or separate structure according to customer requirements, and the mounting flange adopts the ISO5211 international standard, so it can be more easily installed with the valve. The overall protection level can reach IP67, and for some special environments, it canalso be made into IP68 level.
NO. | Item | Material |
1 | Bolt | SS304 |
2 | Pointer | ABS resin |
3 | Cover | Aluminium |
4 | O-Ring | NBR70 |
5 | Pin | Steel black |
6 | Wom gear | Ductile iron |
7 | Rear seal | NBR 70 |
8 | Body | Aluminium |
9 | Adjusting bolt | Steel black |
10 | Adjusting bolt gasket | SS304 |
11 | Adjusting nut | SS304 |
12 | Adjusting nut sheath | NBR 70 |
13 | Bearing | Powder metallurgy |
14 | Worm | Carbon steel 45# |
15 | Front seal | NBR70 |
16 | Rotating shaft | SS304 |
17 | Hand wheel | Carbon steel polyster coating |
18 | Pin | Steel black |
Model | HAM1(19070) | HAM2(19092) | HAM3(19102) | HAM4(19125) | HAM5(19140) | |
Technical-parameters | ||||||
Ratio | 40:01:00 | 37:01:00 | 36:01:00 | 36:01:00 | 50:01:00 | |
Oitput torque(N.m) | 180 | 300 | 540 | 675 | 1500 | |
Stemdia,d(mm) | 30 | 32 | 43 | 43 | 54 | |
Mid-B-vaive(EPDM)DN | DN32-100 | DN100-200 | DN200-250 | DN250-350 | DN350-400 | |
D-eccentric-B-valve(EPDM)DN | ||||||
Weight(Kg) | 1.2 | 2 | 2.8 | 4.8 | 11 | |
Connection-size | ||||||
Flange dia-D(mm) | 80 | 100 | 120 | 142 | 175 | |
PCD | D1(ISO5211) | 50/70 | 70/90 | 70/102 | 102/125 | 102/125/140 |
4-M6X10/4-M8X12 | 4-M8X12/4-M10X12 | 4-M8X10/4-M10X15 | 4-M8X10/4-M12X18 | 4-M8X10/4-M16X24 | ||
S | 8/9/11/14/17 | 9/1l/14/17 | 17/19/22 | 19/22/24 | 22/24/27 | |
2-b | — | — | — | — | — | |
R(deep) | — | — | — | — | — | |
Appearance-size | ||||||
L | 115 | 130 | 150 | 180 | 220 | |
L1 | 50 | 58 | 65 | 80 | 95 | |
L2 | 42 | 50 | 60 | 60 | 78 | |
H | 48 | 58 | 58 | 74 | 84 | |
H1 | 19 | 18 | 18 | 21 | 51 | |
Handwheel | d1 | 20 | 20 | 20 | 20 | 25 |
L3 | 160 | 160 | 215 | 225 | 325 | |
W | 140 | 200 | 250 | 300 | 400 |
1. Question:What is your main products?
Answer:Our main products are Pneumatic Actuators, Electric Actuators, Actuated Valves And Valve actuators Accessories..
2. Question:Are you a trader or manufacturer ?
Answer: We are the pneumatic actuators and electric actuators manufacturer , we have ability to do the customization products with experienced team, And we have own factory and production line.
3. Question:How do your make the quality guarantee for actuators?
Answer:We have our own quality control system for incoming and outgoing of the materials, every product will be under controlled and tested before delivery to our customer , and we also provide 18 months guarantee ,beside we provide technical supporting .
4. Question:When can I receive the Price of valve actuators ?
Answer:We will give the Quotation Within 24 hours after we get your inquiry .Or Your can call or message us if it’s quite urgently.
5. Question:How to order our pneumatic actuators and electric actuators ?
Answer:Please send us your inquiry by Email, , etc. we need to know the following informations before giving the formal Quotation.
1) Product information in details, Quantity, Other requirements
2) Delivery time required
6. Question:How can I get a sample to check your quality?
Answer:Contact with our sales expert to arrange the sample delivery. Please send us the details of the sample before placing the order.
7. Question:Shall we pay the sample cost and transportation cost ?
Answer:We will provide the sample by free of charge. Your will bear the freight cost.
8. Question:How long to prepare the sample ?
Answer:Most of our products are under regular production and some of them we keep in stocks.
9. Question:How to delivery the sample to our place?
Answer:Your can provide your forwarders contacts if any, or we will arrange it for you.
10. Question:What about the delivery date if we place the formal order ?
Answer:Usually it takes 15~20days on the production .We know that on-time delivery is very crucial to our customers to meet dead-lines.
We monitor and expedite our supply chain to ensure that we delivery our products to our customers on-time all the time. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor |
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Function: | Change Drive Direction, Speed Changing |
Layout: | Coaxial |
Hardness: | Soft Tooth Surface |
Installation: | Torque Arm Type |
Step: | Double-Step |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Materials Used for Worm Gears
Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:
- Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
- Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
- Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
- Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
- Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
- Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.
The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2024-03-03