stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Velocity Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Velocity Reducer is a foundation in food and beverage applications for decades. As a leader in worm gear technology, Ever-Power Gear continues to boost product overall performance by developing innovative styles to meet more stringent demands and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but purchasing a more corrosion resistant gearbox saves cash and makes the most sense in the long run. Unmatched product performance in highly caustic washdown applications coupled with first class customer service makes Ever-Power Gear your 1st choice for rate reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all smooth surfaces and prevents foreign matter accumulation or position fluid
Elimination of most exposed hardware promotes smooth surfaces to optimize wash down effectiveness
Lubed forever with H1 rated food quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer areas are polished and curved to avoid organism growth on areas. SSHdR series Hollow Output Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-packed with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow output bore sizes ranging from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP meals grade lubricant. Stainless Steel bushing kits can be purchased separately to permit for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type material covers supplied to fill unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion security. They are rust proof and in a position to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended life through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure you get the best quality product.
Ultimate application versatility with all-angle installation provisions, the widest collection of item bases and flanges and the largest collection of stock reducer styles.
Mounting measurements are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is built for DURABLE Washdown applications and is resistant to many forms of wear. This is what you wish to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet the HACCP and EHEDG rules, while your visitors vulue this a lot more. The stainless worm gearbox drive plan Ever-Power enables you to stay cost effective but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. As a result, they are resistant to an intensive cleaning regime, is constructed of hygienic components and are also dead areas, and horizontal surfaces whenever you can, avoided. Of training course, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food quality seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is ideal for harsh washdown circumstances in food digesting or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for life time lubrication and is comprised of a stainless steel housing that is designed for protection in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series was developed specifically for the food industry and additional industries where there are constantly stringent requirements for the resistance of the material and the easy-to-clean style.
The gearboxes are made of a smooth stainless gear housing, they are lifestyle lubricated and will of course be supplied with oil approved for the meals industry. Essential oil seals are standard made of nitrile rubber.
To reduce the chance of bacterial growth, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. It is also possible to order the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other modifications are performed on demand including such as stainless spindle gears.
In situations where you will want complete hygienic gear electric motor, we may offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with water under pressure from all directions. To accomplish a standard protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting without a traditional stainless security cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts obtainable and may be requested during product selection. To purchase, please contact Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Specialist. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are created for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, perfect for meals processing and pharmaceutical applications. The product is designed and ranked to IP69k providing maximum security against contaminant ingress along with leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless steel 700 Series velocity reducers are actually available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are created for maximum corrosion resistance and superior functionality in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 versions are NSF Certified and have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To avoid miniscule niches that may web host microbial contamination, the nameplate has been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled up with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide selection of operating temperatures and extended service existence.

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