Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been designed with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid style ensures highest performance whilst becoming space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are made possible by a modular design concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pup clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reputable and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your model design.
Below is a selection of EP-Series gearboxes. You can find the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly construction and adaptability. The efficient and reliable top performer is obtainable in different variations. Like all Ever-Electric power spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc teeth according to Ever-Electric power. For clients, this means greater toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with stable shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes happen to be characterised by high quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The travel and the steering wheel are mainly made with Ever-Power spiral gearing offering a noiseless, steady and efficient procedure.
Type EP may be the standard version where the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings will be solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and may be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be supplied in a hygienic edition with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. If there is a want for unique shafts or flanges, we have great encounter in adapting gearboxes – also in smaller amounts – or in designing unique gearboxes for example with equipment housings in stainless or as accuracy gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears by the differences in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture facilities for directly bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, making spiral bevel gears which may be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each have differing teeth shapes, and presently most gears utilize the Gleason technique. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make us extremely flexible and responsive. We work together together with you, providing assistance and assistance for your unique program, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the food industry
Various corrosion resilient finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that want high speed and large torque power. They can help cut customer costs by providing long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced risk of overheating. Curved teeth and deeper traction between those teeth ensures greater asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-level angle. The teeth were created with hook curve to provide better flexibility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.